Helukabel Servo, Feedback & Motor Cable:
TOPSERV® 220
PVC, flexible servo cable for permanent laying, 0.6/1 kV, EMI preferred type
According to Siemens Standard 6FX 5008-
Hi-Tech Controls, Inc, HELUKABEL wires and cables
Acc. to Siemens Standard,
Orange Jacket acc. to DESINA®
Helukabel Part-No.
Description & No.
Conductors x cross-sec. mm2
Outer
Diameter
mm
Siemens
Part No.
Copper
weight
kg/km
Weight
ca. kg/km
AWG
700466
TOPSERV® 220
(4X1.5 + (2X1))
11.7
-
138.0
245.0
16
700287
TOPSERV® 220
(4X1.5 + (3X0.75))
12.5
-
148.0
255.0
16
78824
TOPSERV® 220
(4X2.5 + (2X0.5))
13.1
-
177.0
329.0
14
700467
TOPSERV® 220
(4X2.5 + (2X1))
13.8
-
187.0
339.0
14
700468
TOPSERV® 220
(4X4 + (2X1))
14.4
-
258.0
462.0
12
700469
TOPSERV® 220
(4X6 + (2X1))
15.6
-
349.0
596.0
10
700470
TOPSERV® 220
(4X10 + (2X1))
18.0
-
574.0
853.0
8
700475
TOPSERV® 220
(4X10 + (2X1.5))
18.0
6FX
5008-1BA51
584.0
863.0
8
700471
TOPSERV® 220
(4X16 + (2X1))
21.8
-
815.0
1194.0
6
700476
TOPSERV® 220
(4X16 + (2X1.5))
21.8
6FX
5008-1BA61
825.0
1204.0
6
700472
TOPSERV® 220
(4X25 + (2X1))
26.7
-
1273.0
1499.0
4
700477
TOPSERV® 220
(4X25 + (2X1.5))
26.7
6FX
5008-1BA25
1283.0
1509.0
4
700473
TOPSERV® 220
(4X35 + (2X1))
30.8
-
1840.0
1992.0
2
700478
TOPSERV® 220
(4X35 + (2X1.5))
30.8
6FX
5008-1BA35
1850.0
2002.0
2
700474
TOPSERV® 220
(4X50 + (2X1))
34.7
-
2530.0
2880.0
1
700479
TOPSERV® 220
(4X50 + (2X1.5))
34.7
6FX
5008-1BA50
2540.0
2890.0
1
Grey Jacket
Helukabel Part-No.
Description & No.
Conductors x cross-sec. mm2
Outer
Diameter
mm
Copper
weight
kg/km
Weight
ca. kg/km
AWG
77135
TOPSERV® 220
(4X1.5 + 2X (2X0.5))
12.4
158.0
250.0
16
74178
TOPSERV® 220
(4X1.5 + 2X (2X0.75))
12.4
180.0
265.0
16
73673
TOPSERV® 220
(4X1.5 + 2X (2X0.75))
12.6
180.0
265.0
16
74098
TOPSERV® 220
(4X2.5 + 2X (2X0.75))
13.9
227.0
334.0
14
73674
TOPSERV® 220
(4X4 + (2X0.75) + (2X1))
15.9
310.0
473.0
12
78103
TOPSERV® 220
(4X4 + 2X (2X1))
16.0
312.0
475.0
12
73675
TOPSERV® 220
(4X6 + (2X0.75) + (2X1))
18.0
435.0
604.0
10
78104
TOPSERV® 220
(4X6 + 2X (2X1))
18.1
437.0
606.0
10
73589
TOPSERV® 220
(4X10 + (2X0.75) + (2X1))
18.7
615.0
910.0
8
78105
TOPSERV® 220
(4X10 + 2X (2X1))
18.8
619.0
915.0
8
73676
TOPSERV® 220
(4X16 + 2X (2X1))
21.8
904.0
1235.0
6
73590
TOPSERV® 220
(4X25 + 2X (2X1.5))
26.7
1323.0
1594.0
4
73658
TOPSERV® 220
(4X35 + 2X (2X1.5))
30.8
1911.0
2185.0
2
74099
TOPSERV® 220
(4X50 + 2X (2X1.5))
34.7
2574.0
2974.0
1
Technical
Data
Helukabel
Special PVC cable
Temperature Range Flexing -5°C
to +80°C
Fixed Installation -40°C
to +80°C
Nominal Voltage to UL 1000 V
to VDE:
power supply conductors 600/1000
V
control conductors 300/500
V Art.No.
74671, 74178 U0/U
300/500 V
A.C. Test Voltage,
50 Hz
power supply conductors 4000
V
control conductors 1000 V
Insulation Resistance min. 20 MOhm x km
Coupling Resistance max. 250 Ohm/km
Minimum bending
radius for flexible installation
approx. 10x cable Ø
Approvals
Cable
Construction
Bare copper, fine wire to DIN VDE
0295 cl. 5 and/or IEC 60228 cl. 5,
Special-PVC conductor insulation
Black supply conductors with imprint
U1, V2, W3
Green-yellow earth conductor
Black control conductors with white
imprint 5-6 and 7-8
Shielding of the control conductors
in pairs wrapped with plastic aluminum-covered
polyester foil, copper drain-wire tinned
and tinned copper braided shielding,
approx. coverage 85% polyester foil
wrapping over shielding
Control conductors stranded in pairs
together with the power supply conductors
in layers with optimal lay-length
Taping of polyester foil
Overall shielding of tinned copper
braid, coverage approx. 85%
Special PVC outer jacket
Jacket color orange (RAL 2003) (DESINA®)
or gray (RAL 7001)
Application
The
combination of feeder conductors
with the control conductors
for the braking function and
the thermal protection in these
cables is ideal. Precision
servomotors as used today in
many areas of highly automated
manufacturing processes call
for high quality, reliable
and long lasting cables. These
requirements are met to a high
degree by these cables. The
cables have an additional overall
shielding to ensure EMC compatibility,
i.e. for protection against
electromagnetic interference.
They are manufactured based
on specifications from leading
manufacturers of servo drives
and control systems, as well
as in compliance with various
VDE standards. EMI
= Electromagnetic
Interference
To optimize the EMI features
we recommend a large round contact
of the copper braiding on both
ends. =
The product is conformed
with the EC Low-Voltage Directive
73/23/EEC and 93/68/EEC.
Properties
Extensively oil resistant
PVC self-extinguishing and flame
retardant according to DIN VDE 0482
part 265-2-1/ EN 50265-2-1/ IEC 60332-1
(equivalent DIN VDE 0472 part 804 test
method B)
Optimum compliance with requirements
for electromagnetic compatibility (EMC)
by approx. 85% coverage from the braided
shielding
Part No. 74178
Construction as TOPSERV® 220,
above
Control conductor colors wh,
bn, bk, rd
Jacket color orange (RAL 2003)
Part No. 77135
Construction as per part no. 74178,
but this cable has a double overall
shielding consisting of an aluminum-coated
polyester foil and a tinned copper
braid. This provides outstanding
EMC protection.
Part No. 78824
Construction as above, except
Inner jacket PVC
Jacket color orange (RAL 2003)
according to DESINA®
Note
Brackets ( ) indicate shielding.
For applications with continuous
movement, such as in energy supply
chains, we recommend that you use our
highly-flexible servo cables.
SIEMENS product designations 6FX
5008- are registered trademarks of
Siemens AG, and are to be used only
for purposes of comparison.
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All-weather, Rubber & Welding
Servo, Feedback & Motor Cable
Feedback Cable
=
The product is conformed
with the EC Low-Voltage Directive
73/23/EEC and 93/68/EEC.
Circular Connectors (M16, M23, RJ45, M27 and M40)
Industrial Enclosures (Plastic & Metal)
Conduit System
Hazardous Location / Explosive Proof Cord Grips, Cable Glands
Thread Adapters, Enlargers, Reducers
Cable Accessories