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Helukabel Servo, Feedback & Motor Cable:
THERMSERV® 150/120

flexible ETFE-servo cable, EMI preferred type

Hi-Tech Controls, Inc, HELUKABEL wires and cables

THERMSERV® 150/120 flexible ETFE-servo cable, EMI preferred type, RoHS Approved, RoHS Compliant, Helukabel, Hi-Tech Controls
Helukabel Part-No. Description & No. Conductors
x cross-sec. mm2
Outer
Diameter
mm
Copper weight
kg/km
Weight
ca. kg/km
AWG
75792 THERMSERV® 150 (4X1.5 + (2X0.75)) 9.5 110.0 240.0 16
74334 THERMSERV® 150 (4X2.5 + 2X0.75) 10.7 147.6 310.0 14
75793 THERMSERV® 150 (4X4 + (2X1)) 12.4 258.0 462.0 12
75794 THERMSERV® 150 (4X6 + (2X1)) 13.6 348.0 596.0 10
700481 THERMSERV® 150 (4X10 + (2X1)) 18.2 609.0 895.0 8
700482 THERMSERV® 150 (4X16 + (2X1)) 20.5 894.0 1175.0 6

Helukabel Part-No. Description & No. Conductors
x cross-sec. mm2
Outer
Diameter
mm
Copper weight
kg/km
Weight
ca. kg/km
AWG
79882 THERMSERV® 120 (4X1.5 + (2X0.5)) 9.5 128.0 245.0 16
79883 THERMSERV® 120 (5X2X0.25 + 2X0.75) 9.8 104.0 225.0 24
700483 THERMSERV® 120 (4X1.5 + (2X1)) 11.4 138.0 254.0 16
700484 THERMSERV® 120 (4X1.5 + 2X1.5) 12.2 148.0 265.0 16
700485 THERMSERV® 120 (4X2.5 + (2X1)) 13.8 177.0 328.0 14
700486 THERMSERV® 120 (4X2.5 + (2X1.5)) 14.5 187.0 339.0 14
700487 THERMSERV® 120 (4X4 + (2X1)) 15.0 258.0 462.0 12
700488 THERMSERV® 120 (4X4 + (2X1.5)) 15.5 268.0 475.0 12
700489 THERMSERV® 120 (4X6 + (2X1)) 16.5 348.0 596.0 10
700490 THERMSERV® 120 (4X6 + (2X1.5)) 16.8 358.0 607.0 10
700491 THERMSERV® 120 (4X10 + (2X1)) 21.6 574.0 912.0 8
700492 THERMSERV® 120 (4X10 + (2X1.5)) 21.6 584.0 865.0 8
700493 THERMSERV® 120 (4X16 + (2X1)) 24.8 815.0 1194.0 6
700494 THERMSERV® 120 (4X16 + (2X1.5)) 24.8 825.0 1205.0 6
700495 THERMSERV® 120 (4X25 + (2X1)) 26.5 1273.0 1499.0 4
700496 THERMSERV® 120 (4X25 + (2X1.5)) 26.5 1283.0 1510.0 4
700497 THERMSERV® 120 (4X35 + (2X1)) 32.0 1840.0 1992.0 2
700498 THERMSERV® 120 (4X35 + (2X1.5)) 32.0 1850.0 2005.0 2
700499 THERMSERV® 120 (4X50 + (2X1)) 35.8 2530.0 2880.0 1
700500 THERMSERV® 120 (4X50 + (2X1.5)) 35.8 2540.0 2890.0 1
Technical Data Helukabel
  • THERMSERV® 150
    • Special ETFE servo cable based on DIN VDE 0881
    • ETFE 7Y insulation acc. to DIN VDE 0207 part 6
    • Temperature Range
      Flexing -55°C to +150°C
      Fixed Installation -90°C to +150°C
    • Nominal Voltage
      U0/U300/500 V
    • A.C. Test Voltage, 50 Hz
      2000 V
    • Insulation Resistance
      1,5 GOhm/km
    • Coupling Resistance
      max. 250 Ohm/km
    • Minimum Bending Radius
      approx. 15x cableØ
    • Radiation resistance
      min. 1x107 cJ/kg
  • THERMSERV® 120
    • Special heat-resistant servo cable
    • Temperature Range
      Flexing -15°C to +120°C
      Fixed Installation -15°C to +120°C
    • Nominal Voltage
      U0/U300/500 V
    • A.C. Test Voltage, 50 Hz
      2000 V
    • Coupling Resistance
      max. 250 Ohm/km
    • Minimum Bending Radius
      approx. 7,5 cable Ø
Approvals
RoHSCE VDE
Cable Construction  
  • THERMSERV® 150
    • Tinned copper, fine wire conductor to DIN VDE 0295 cl. 5 and IEC 60228 cl. 5
    • Conductor Insulation ETFE 7Y
    • Conductor colors
      bk, bu, bn, gnye/2,5 mm²
      wh, bn/0,75 mm²
    • Control pair shielded with tinned copper braid, (approx. 85% coverage)
    • Under that is a tinned drain wire
    • 4 conductors stranded with pair
    • Glass filament filler in the interstices for roundness
    • Polyester foil wrapping
    • Braided shielding of tinned copper braid, coverage approx. 85%, tinned drain wire
    • Jacket ETFE 7Y
    • Jacket color black
  • TOPSERV® 120
    • Tinned copper, fine wire conductor to DIN VDE 0295 cl. 5 and IEC 60228 cl. 5
    • Special TPE conductor insulation
    • Conductor colors
      bn, bu, bk +gnye/power conductors,
      wh,bn/control conductors
    • Shielding of the control conductors in pairs wrapped with aluminum-coated polyester foil, tinned drain-wire and tinned copper braid
    • Polyester foil wrapping over shielding
    • Control conductors stranded in pairs and laid up in layers together with the power supply conductors
    • Polyester foil wrapping
    • Overall shielding of tinned copper braid, coverage approx. 85%
    • Special TPE jacket
    • Color gray RAL 7001
  • Part no. 79883
    • Construction as above, but
    • Conductor colors acc. to DIN 47100
    • Cable only with overall shielding
Application  
THERMSERV® 150
These temperature-resistant servo cables are used in production processes wherever high temperatures or chemical effects are anticipated, e.g. in the area of heat sources or in the chemical industry.
EMI = Electromagnetic Interference
To optimize the EMI features we recommend a large round contact of the copper braiding on both ends.
THERMSERV® 120
The combination of feeder conductors with the control conductors for the braking function and the thermal protection in these cables is ideal. Precision servomotors, as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements are met to a high degree by these cables. The cables have an additional overall shielding to ensure EMC compatibility, i.e. for protection against electromagnetic interference. They are manufactured based on specifications from leading manufacturers of servo drives and control systems, as well as in compliance with various VDE standards.
CE Approval = The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Properties  
THERMSERV® 150
  • Optimum compliance with requirements for electromagnetic compatibility (EMC) by approximately 85% coverage from the braided shielding.
THERMSERV® 120
  • Through the use of special temperature resistant TPE compounds, the cable can be used at up to +120°C.
Note  
  • To optimize the EMI features we recommend a large round contact of the copper braiding on both ends.
Cable Accessories  
  • Coming Soon!
Cable Technical Data Construction and ApplicationProperties and Note Accessories
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Sealcon is the Exclusive Importer of HUMMEL products. We offer over 6,000 different Types and Sizes of RoHS Compliant Liquid Tight Strain Relief Fittings, Cord Grips, Cable Glands, Circular Connectors, Conduit System, Industrial Enclosures and Other Related Cable Management Products which are rated the best in the industry.
Liquid Tight Strain Relief, Cord Grips, Cable Gland FittingsLiquid Tight Strain Relief Fittings, Cord Grips, Cable Glands
Threads: PG, NPT, Metric, BSPP Threads
Materials: Nylon, Nickel Plated Brass, PVDF (for chemicals and extreme temperatures) & Stainless Steel, NEMA 4x and 6 (IP68, IP 69K).
Approvals: RoHS, Deca BDE, UR, UL, CE, CSA, VDE, German Lloyd, etc.
UL f1 (UL 746C) - Suitable for outdoor use with respect to exposure to ultraviolet light, water exposure and immersion in accordance with UL 746C
Circular ConnectorsCircular Connectors (M16, M23, RJ45, M27 and M40)
Sizes: M16 Signal, M23 Signal & Power, M27 Signal, M40 Power, M12/16 Twintus
Types: Twintus, RJ45 Industrial Ethernet, PoE Fast Ethernet, Push-Pull, Stainless Steel, Over Molded Cordsets, Standard/EMI Ready
Configurations: Signal (3-28 pole) & Power (6 & 8 pole)
Materials: Nickel Plated Brass, Stainless Steel and Aluminum
Approvals: RoHS, Deca BDE, UR, UL, CSA, TÜV, etc.
Hummel EnclosuresIndustrial Enclosures (Plastic & Metal)
Materials: Polycarbonate, ABS (Acryl-Butadiene-Styrene), Aluminum, Steel/Stainless Steel and Polyester.
Types: Gray or Transparent Lids, available with Hinges and Latches, Plain Walls or Knockouts.
Approvals: RoHS, Deca BDE, UL, CSA, TUV and CE. Modular, Expandable, UV and Impact Resistant, NEMA 4, 4x (IP 66/67). Solar Plus for Photovoltaic applications.
Our Enclosures can be equipped with Strain Relief Fittings, Circular Connectors or Conduit Fittings. Other customization options like cutting & drilling are also available.
Conduit SystemConduit System
High Pull-Out Resistance, Robust Performance, Long Life Expectancy, Fastest/ Easy installation, No Tools required!
Fittings:
Push-In, Turn-to-Seal, Snapclic DUO (Nylon or Nickel Plated Brass), Double-Seal, Flange/Bulkhead
Conduit:
Standard and Super Flex Corrugated Conduit
Accessories: Snap-In Mounting Brackets. NEMA 4 (IP 54/65)
Approvals: RoHS, Deca BDE, UR, German Lloyd, CE, etc.
Hazardous Location / Explosive Proof Cord Grips, Cable GlandsHazardous Location / Explosive Proof Cord Grips, Cable Glands
These fittings are labeled and approved to withstand the required needs of a combustible environment.
Materials: Nylon, Nickel Plated Brass, PVDF (chemical resistant & extreme temperatures), Stainless Steel.
Threads: NPT, Metric & PG. NEMA 4x (IP 67) and 6 (IP 68/69K)
Approvals:
RoHS, Deca BDE, UL, CSA, VDE, CE, EEx e, ATEX, German Lloyd, IECEx,
Ex-d/Ex-e, Ex-i
EXIOS - High-end Cable Glands for armored cables in hazardous areas including the latest IECEx and ATEX certifications, for use in Ex-e, Ex-d and Ex-tD areas
Adapters, Enlargers, ReducersThread Adapters, Enlargers, Reducers
Convert, Increase or Decrease your thread size with our newest product line of Adapters, Enlargers and Reducers.
Threads: NPT, Metric and PG.
Materials: Black or Gray Nylon, Nickel Plated Brass, Aluminum, Stainless Steel.
Approvals: RoHS, Deca BDE, CE, EEe x, ATEX, etc.
Hazardous / Explosive proof versions available.
Cable AccessoriesCable Accessories
Locking Nuts:Black & Gray Nylon, Nickel Plated Brass, Zinc Plated Steel, EMI (w/ Cutting Edges)
O-Rings: Buna-N, Viton®, Silicone
Seal Rings: Polyethylene / Fiber-reinforced Plastic
Hole Plugs: Dome, Hex, Nylon, Nickel Plated Brass
Inserts: Standard, Reduced, Multi-Hole, Romex®
Other Accessories: Ratchet & Socket Wrenches, Cable Clamps, etc.
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