Helukabel Servo, Feedback & Motor Cable:
MOTORFLEX 109
Low Capacitance Power Supply Cable, 0.6/1kV, Increased Ampacity
Hi-Tech Controls, Inc, HELUKABEL wires and cables
Helukabel
Part-No.
Description & No.
Conductors x cross-sec. mm2
Outer
Diameter
mm
Copper Weight kg/km
Weight
ca. kg/km
AWG
22724
MOTORFLEX 109 3X1.5
9.4
72.0
200.0
16
22707
MOTORFLEX 109 4X1.5
10.4
95.0
230.0
16
22708
MOTORFLEX 109 5X1.5
11.2
117.0
258.0
16
22709
MOTORFLEX 109 7X1.5
13.2
148.0
281.0
16
22710
MOTORFLEX 109 3X2.5
11.2
137.0
270.0
16
22711
MOTORFLEX 109 4X2.5
12.5
150.0
300.0
16
22712
MOTORFLEX 109 5X2.5
13.5
200.0
352.0
16
22713
MOTORFLEX 109 7X2.5
16.0
230.0
473.0
16
22714
MOTORFLEX 109 4X4
14.2
235.0
485.0
16
22715
MOTORFLEX 109 5X4
15.4
321.0
567.0
16
22716
MOTORFLEX 109 7X4
18.2
352.0
603.0
16
22717
MOTORFLEX 109 4X6
15.2
320.0
633.0
16
22718
MOTORFLEX 109 5X6
16.8
439.0
679.0
16
22719
MOTORFLEX 109 7X6
20.0
501.0
771.0
16
22720
MOTORFLEX 109 4X10
19.5
533.0
860.0
16
22721
MOTORFLEX 109 5X10
21.6
711.0
1029.0
16
22722
MOTORFLEX 109 4X16
23.1
789.0
1290.0
16
22723
MOTORFLEX 109 4X25
27.1
1236.0
1862.0
16
Technical
Data
Helukabel
Special motor power supply cable
for frequency converters
Temperature Range Flexing
-5°C to +70°C (+23°F to +158°F)
Fixed Installation
-40°C to +80°C (-40°F to +176°F)
Nominal Voltage U0/U
600/1000 V
Max. Operating Voltage A.C. and 3-phase 700/1200
V
DC operation 900/1800 V
Test Voltage 2500
V
Insulation Resistance Min. 200 MOhm x km
Coupling Resistance According to different cross-sections
Max. 250 Ohm/km
Mutual Capacitance
According to different cross-sections
Conductor/conductor 70 to 250 nF/km
Conductor/shield 110 to 410 nF/km
Minimum Bending Radius Fixed installation for outer Ø:
Up to 12 mm: 5x cable Ø
>12 to 20 mm: 7.5x cable Ø
>20 mm: 10x cable Ø
Free-movement for outer Ø:
Up to 12 mm: 10x cable Ø
>12 to 20 mm: 15x cable Ø
>20 mm: 20x cable Ø
Radiation Resistance Up to 80x106 cJ/kg (up to 80
Mrad)
Approvals
Cable
Construction
Bare copper, fine wire to DIN VDE 0295 cl. 5, bs 6360 cl. 5 or IEC
60228 cl. 5
Special Polymer conductor insulation
Conductors coded to DIN VDE 0293-308
Conductor Colors:
Above 5 conductors color coded
7 conductors black with numbering
Green-yellow grounding
Conductors stranded in concentric layers
1. Shielding with special aluminum film
2. Shielding with copper braiding, tinned copper, coverage approx. 80%
Special PUR outer jacket, orange (RAL 2003)
Application
This TOPFLEX-EMC-2YSLCY-J motor power supply cable for the frequency converters assures electromagnetic compatibility in plants and buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist, and wet environments and for outdoor applications. Used in the automotive and food industries, environmental technology, packaging industry, machine tools. Handling eqiupment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, installation in hazardous areas. EMI =
Electromagnetic Interference
The shield must be connected at both ends and ensure a large area contact over the entire cable circumference for compliance with the functional interference requirements of EN 55011. =
The product is conformed with the EC Low-Voltage Directive 73/23/EEC and 93/68/EEC.
Properties
Behavior in fire: Test according to VDE 0482-332-1-2, DIN EN 60332-1-2 / IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B)
Low mutual capacitance, to DIN VDE 0472 part 504, test method B
Features Special Polymer insulation that secures a lower dielectric loss, double potential strength, high longevity and low shield interference currents to include increased current carrying capacity
Meets EMI requirements according to EN 55011 and DIN VDE 0875 part 11
Low coupling resistance for high electromagnetic compatibility
UV-resistant
Outdoor application
This shielded motor supply cable with low mutual capacitance of the single conductors because of the special Polymer conductor insulation and low shield capacitance enable a low-loss transmission of the power compared to PVC-shielded connecting cables
Due to the optimal shielding, an interference-free operation of frequency converters is obtained
Design according to the requirements of VdS 3501:2006-04
The materials used in manufacture are cadmium-free, contain no silicone and are free from substances harmful to the wetting properties of lacquers
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