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Information and Installation Instructions for UL and CSA cables

UL/CSA cables must be protected against mechanical, thermal and chemical damages.

Installation in switchboards and control boards
  • Inside switchboards, flexible single conductor cables must be installed in cable channels of plastics
  • As American cables are not so flexible, the minimum bending radius must be taken into consideration during flexible installation.
For connections on machinery and equipment
  • Permissible tube and conduit ø: minimum-Ø = 1/2“ (inch) maximum-Ø = 4“ (inch)
    Minimum wall-thickness of the conduit = 1.9 mm
  • Normal steel armored tubes with transition socket PG-NPT is used. Further metal cable channels must also be used.
  • The cables are permitted to be filled with only max. 50% cross-section of the cable channel.
  • Flexible single conductors must be installed in PVC tubes inside the conduits.
    If connectors are used, both the main and the control cables should be installed separately.
Delivery program:
  • PVC tubes
  • Metal tubes and glands
  • Fixing material
  • Steel armored tubes.
Cable Channels
  • Cable channels in switchboards must be made out of  flame resistant PVC and must have enough spare space.
  • Cable channels on machineries and equipment must be made out of metal. They must also be closed and oil resistant.
Cable identification
  • Cable identification is achieved through continuous numbers, letters or number/letter combination. The beginning and end of the cable have the same identification system.
Cable connections to apparatus
  • Main and Control cables
    It is depending on the type of connection to the apparatus if screw or press clamps are used.
  • In USA, it is normal to install cables without using cable lugs or cable crushing socket. The connection is only possible with the UL-wires sizes. These sizes are not designed with fine wire stranding make-up.
Conductor cross-section
General rules Min. Cross-section for
Motor Cables AWG 14
Control Cables
  - in switch boards
  - in installed system

AWG 18
AWG 16

This rule does not apply to electronic devices and systems.
In case, the electronic cables and other circuits are installed together, all cables must be set for maximum voltage.

Color identification

  • Black
    For main circuits, control- and sub-circuits, direct connected to main voltage.
  • Blue
    For direct voltage- (d. c), control- and sub-circuits, which are connected to the main circuit.
  • Red
    For alternating voltage (a. c.), control and sub-circuits.
  • Yellow or brown
    For interlock circuits from an external power source.
  • White or gray
    For current conveying earthed conductors at main, control and sub-circuits.
  • Green or green-yellow
    For insulated ground-connectors as protective conductor.
Motor-driving voltages
200 / 230 / 460 / 575 V, 60 Hz

Driving voltage
Normally the driving voltage is 120 V, 60 Hz or lower.
Transformers must be operated with separate windings.
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Sealcon is the Exclusive Importer of HUMMEL products. We offer over 6,000 different Types and Sizes of RoHS Compliant Liquid Tight Strain Relief Fittings, Cord Grips, Cable Glands, Circular Connectors, Conduit System, Industrial Enclosures and Other Related Cable Management Products which are rated the best in the industry.
Liquid Tight Strain Relief, Cord Grips, Cable Gland FittingsLiquid Tight Strain Relief Fittings, Cord Grips, Cable Glands
Threads: PG, NPT, Metric, BSPP Threads
Materials: Nylon, Nickel Plated Brass, PVDF (for chemicals and extreme temperatures) & Stainless Steel, NEMA 4x and 6 (IP68, IP 69K).
Approvals: RoHS, Deca BDE, UR, UL, CE, CSA, VDE, German Lloyd, etc.
Coming Soon: UL f1 (UL 746C) - Suitable for outdoor use with respect to exposure to ultraviolet light, water exposure and immersion in accordance with UL 746C
Circular ConnectorsCircular Connectors (M16, M23, RJ45, M27 and M40)
Sizes: M16 Signal, M23 Signal & Power, M27 Signal, M40 Power
Types: Twintus, RJ45 Industrial Ethernet, PoE Fast Ethernet, Push-Pull, Stainless Steel, Over Molded Cordsets, Standard/EMI Ready
Configurations: Signal (3-28 pole) & Power (6 & 8 pole)
Materials: Nickel Plated Brass, Stainless Steel and Aluminum
Approvals: RoHS, Deca BDE, UR, UL, CSA, TÜV, etc.
Hummel EnclosuresIndustrial Enclosures (Plastic & Metal)
Materials: Polycarbonate, ABS (Acryl-Butadiene-Styrene), Aluminum, Steel/Stainless Steel and Polyester.
Types: Gray or Transparent Lids, available with Hinges and Latches, Plain Walls or Knockouts.
Approvals: RoHS, Deca BDE, UL, CSA, TUV and CE. Modular, Expandable, UV and Impact Resistant, NEMA 4, 4x (IP 66/67). Solar Plus for Photovoltaic applications.
Our Enclosures can be equipped with Strain Relief Fittings, Circular Connectors or Conduit Fittings. Other customization options like cutting & drilling are also available.
Conduit SystemConduit System
High Pull-Out Resistance, Robust Performance, Long Life Expectancy, Fastest/ Easy installation, No Tools required!
Fittings:
Push-In, Turn-to-Seal, Snapclic DUO (Nylon or Nickel Plated Brass), Double-Seal, Flange/Bulkhead
Conduit:
Standard and Super Flex Corrugated Conduit
Accessories: Snap-In Mounting Brackets
Approvals: RoHS, Deca BDE, UR, German Lloyd, CE, etc.
Hazardous Location / Explosive Proof Cord Grips, Cable GlandsHazardous Location / Explosive Proof Cord Grips, Cable Glands
These fittings are labeled and approved to withstand the required needs of a combustible environment.
Materials: Nylon, Nickel Plated Brass, PVDF (chemical resistant & extreme temperatures), Stainless Steel.
Threads: NPT, Metric & PG. NEMA 4x (IP 67) and 6 (IP 68/69K)
Approvals:
RoHS, Deca BDE, UL, CSA, VDE, CE, EEx e, ATEX, German Lloyd
EXIOS - High-end Cable Glands for armored cables in hazardous areas including the latest IECEx and ATEX certifications, for use in Ex-e, Ex-d and Ex-tD areas
Adapters, Enlargers, ReducersThread Adapters, Enlargers, Reducers
Convert, Increase or Decrease your thread size with our product lineof Adapters, Enlargers and Reducers.
Threads: NPT, Metric and PG.
Materials: Black or Gray Nylon, Nickel Plated Brass, Aluminum, Stainless Steel.
Approvals: RoHS, Deca BDE, CE, EEe x, ATEX, etc.
Hazardous / Explosive proof versions available.
Cable AccessoriesCable Accessories
Locking Nuts: Black & Gray Nylon, Nickel Plated Brass, Stainless Steel, EMI (w/ Cutting Edges)
O-Rings: Buna-N, Viton®, Silicone
Seal Rings: Polyethylene / Fiber-reinforced Plastic
Hole Plugs: Dome, Hex, Nylon, Nickel Plated Brass
Inserts: Standard, Reduced, Multi-Hole, Romex® for Flat Cables
Other Accessories: Ratchet & Socket Wrenches, Cable Clamps, etc.
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Centennial, CO 80112-4240 USA
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